[1]秦雷,刘二亮,邢宏伟,等. 车削过程稳定性分析研究进展[J].哈尔滨理工大学学报,2019,(01):14-22.[doi:10.15938/j.jhust.2019.01.003]
 QIN Lei,LIU Er liang,XING Hong wei,et al. Research Progress on Stability Analysis of Turning Process[J].哈尔滨理工大学学报,2019,(01):14-22.[doi:10.15938/j.jhust.2019.01.003]
点击复制

 车削过程稳定性分析研究进展
()
分享到:

《哈尔滨理工大学学报》[ISSN:1007-2683/CN:23-1404/N]

卷:
期数:
2019年01期
页码:
14-22
栏目:
机械动力工程
出版日期:
2019-08-06

文章信息/Info

Title:
 Research Progress on Stability Analysis of Turning Process

作者:
秦雷1刘二亮2邢宏伟2赵立国2
(1上海卫星工程研究所 空间飞行器总体研发中心,上海 200240;2哈尔滨理工大学 机械动力工程学院,黑龙江 哈尔滨 150080)
Author(s):
QIN Lei1LIU Erliang2XING Hongwei2ZHAO Liguo2
 (1Spacecraft Reasearch and Development Center, Shanghai Institute of Satellite Engineering,Shanghai 200240, China;2School of Machanical and Power Engineering Harbin University of Science and Technology, Harbin 150080, China)
关键词:
 关键词:车削过程颤振分析频域法时域法锯齿形切屑
Keywords:
 Keywords:the turning process flutter analysis frequency domain method time domain method serrated chip
分类号:
TG501
DOI:
10.15938/j.jhust.2019.01.003
文献标志码:
A
摘要:
 摘要:车削过程中颤振导致的车削失稳会对机床和刀具寿命、加工效率和加工表面质量造成极为不利的影响。为了提高车削加工的效率和质量,对车削过程进行稳定性分析并获取无颤振车削条件成为了一项非常重要的研究内容。分析了颤振的产生机理,综述了车削过程的频域和时域稳定性分析方法,并回顾了锯齿形切屑驱动的车削失稳研究进展,总结了当前颤振分析尚存在的主要问题,并探讨未来的研究方向。
Abstract:
 Abstract:During the turning process, the instability caused by chatter will cause a very bad influence on the life of the machine tool and the cutting tool, the machining efficiency and the surface quality In order to improve the efficiency and quality of turning process, it is a very important content to study the stability of turning process and obtain the condition of chatter free turning In this paper, the mechanism of chatter is analyzed, the stability analysis methods of frequency domain and time domain in turning process are summarized, the main problem existing in the flutter analysis are summarized and the future research direction is discussed

参考文献/References:

[1]于骏一,吴博达.机械加工振动的诊断、识别与控制[M].北京:清华大学出版社,1994.
[2]TOBIAS SA. Machine Tool Vibration[M]. Glasgow: Blackie and Sons Ltd, 1965.
[3]KOENIGSBENGER F, TLUSTY J. Machine Tool Structures-Vol.1:Stability Against Chatter[M]. New York: Pergamon Press, 1967.
[4]MERRIT HE. Theory of Selfexcited Machine Tool Chatter[J]. ASME Journal of Engineering for Industry, 1965, 87: 447-454.
[5]SIDDHPURA M, PAUROBALLY R. A Review of Chatter Vibration Research in Turning[J]. International Journal of Machine Tools & Manufacture, 2016, 61:27.
[6]李有堂.机械振动理论与应用[M].北京:科学出版社,2012.
[7]苏国胜.高速车削锯齿形切屑形成过程与形成机理的研究[D].济南:山东大学,2011.
[8]杨奇彪.高速车削锯齿形切屑的形成机理及表征[D].济南:山东大学,2012.
[9]王敏杰,谷丽瑶.高速车削过程绝热剪切局部化断裂判据[J].机械工程学报,2013, 49(1):156.
[10]岳彩旭,刘献礼,严复钢,等.不同刃口形式下锯齿形切屑形成过程的仿真与实验[J].机械科学与技术, 2011, 30(4): 673.
[11]文东辉.PCBN刀具硬态车削机理及技术[D].大连:大连理工大学, 2002.
[12]COOK NH. Chip Formation in Machining Titanium[J]. In Proc. symp. Machining and Grinding Titanium, Watertown, MA, USA, 1953:1.
[13]ELIASBERG ME. Fundamentals of the Theory of Chatter During Metal Cutting Process[J]. Stanki i Instrumenti, 1962(10): 3.
[14]BUDAK E. The Mechanics and Dynamic of Milling Thinwalled Structures[D]. University of British Columbia, 1994.
[15]MERDOL SD, ALTINTAS Y. Muti Frequency Solution of Chatter Stability for Low Immersion Milling[J]. Journal of Manufacturing Science and Engineering, 2004, 126: 459.
[16]BUDAK E, OZLU E. Analytical Modeling of Chatter Stability in Turning and Boring Operations: A MultiDimensional Approach[J]. Annals of the CIRP Vol, 2007, 56(1):401.
[17]EMRE Ozlu, ERHAN Budak. Analytical Modeling of Chatter Stability in Turning and Boring Operations—Part II: Experimental Verification[J]. Journal of Manufacturing Science and Engineering, 2007,129: 733.
[18]徐燕申, MINIS I. E., MAGRAB E. B.车削加工系统的稳定性分析[J].振动工程学报, 1990, 3(1): 64.
[19]ALTINTAS Y. Manufacturing Automation[M]. Cambridge: Cambridge University Press, 2000.
[20]GUILLEM Quintana, JOAQUIM Ciurana. Chatter in machining processes: A review[J]. International Journal of Machine Tools & Manufacture, 2011,51: 363.
[21]GIOVANNI Totis, MARCO Sortino, Robust Analysis of Stability in Internal Turning[J]. 24th DAAAM International Symposium on Intelligent Manufacturing and Automation, Procedia Engineering, 2014, 69: 1306.
[22]赵宏伟,王晓军,于骏一.再生型机床车削颤振系统稳定性极限预测[J]. 精密制造与自动化, 2003(S1): 62.
[23]王晓军.车削加工系统稳定性极限预测的研究[D].济南:山东大学, 2005.
[24]林滨,陈东,韩植林,等.铝合金薄壁圆柱壳车削稳定性研究[J].兵工学报, 2012, 33(7): 847.
[25]张勇,合烨,陈小安.基于MATLAB/Simulink再生车削颤振仿真研究[J].机械研究与应用, 2016, 26(2):23.
[26]李金华,谢华龙,盛忠起,等.数控车削过程再生型颤振稳定性建模与仿真[J].东北大学学报(自然科学版), 2013, 34(1):118.
[27]汪博,孙伟,闻邦椿.高速主轴系统车削稳定性预测及影响因素分析[J].机械工程学报, 2013, 49(27):18.
[28]李忠群,董亚峰,夏磊,等.考虑过程阻尼的车削稳定性建模与仿真分析[J].湖南工业大学学报, 2014, 28(6): 23.
[29]URBICAIN G, PALACIOS J. A., FERNNDEZ A, et al. Stability Prediction Maps in Turning of Difficulttocut Materials[J]. The Manufacturing Engineering Society International Conference, MESIC 2013, Procedia Engineering, 2013,63: 514.
[30]MOHAMMAD.S.Hajmohammadi,MOHAMMAD.R.Movahhedy. Investigation of Thermal Effects on Machining Chatter Using FEM Simulation of Chip Formation[J]. 5th CIRP Conference on High Performance Cutting 2012, Procedia CIRP, 2012(1):50.
[31]ARTEM Gerasimenko, MIKHAIL Guskov, DUCHEMIN Jérme, et al. Variable Compliancerelated aspects of Chatter in Turning Thinwalled Tubular Parts[J]. 15th CIRP Conference on Modelling of Machining Operations, Procedia CIRP, 2015, 31: 58.
[32]ANDREAS Otto, FIRAS A Khasawneh, RADONS Günter, Positiondependent Stability Analysis of Turning with Tool and Workpiece Compliance[J]. Int J Adv Manuf Technol, 2015,79(9/12):1453.
[33]MINIS I E, MAGRAB E B, PANDELIDIS I O. Improved Methods for the Prediction of Chatter in Turning, Part 3. A Generalized Linear Theory[J]. Journal of Engineering for Industry, Transactions ASME, 1991, 112: 28.
[34]ALTINTAS Y, EYNIAN M, ONOZUKA H. Identification of Dynamic Cutting Force Coefficients and Chatter Stability with Process Damping[J]. CIRP AnnalsManufacturing Technology, 2008, 57:371.
[35]TURKES E, ORAK S, NESELI S, et al. Linear Analysis of Chatter Vibration and Stability for Orthogonal Cutting in Turning[J]. International Journal of Refractory Metals and Hard Materials, 2016, 29:163.
[36]吴春桥,张胜文,仝永海,等. 铣削加工过程动力学建模仿真技术研究进展[J].机床与液压, 2011, 39(19): 121.
[37]李忠群,郑敏.铣削过程颤振稳定域建模研究现状与展望[J].制造技术与机床, 2013(10): 45.
[38]林洁琼,周晓勤,孔繁森,等.再生车削颤振系统动态响应谐参数辨识[J].吉林大学学报(工学版), 2009, 39(4): 964.
[39]韩贤国, 王敏杰, 欧阳华江. 车削过程中工件的振动力学建模与分析[J]. 机械强度, 2012, 34(5): 644.
[40]韩贤国,王敏杰,欧阳华江.考虑直径和质量变化的车削工件振动建模和试验分析[J].大连理工大学学报, 2012, 52(4):514.
[41]鲁燕,王大中,张统超,等.细长轴车削振动影响因素研究[J].上海工程技术大学学报, 2014, 28(4): 308.
[42]刘宇,李青祥,张义民.基于数值积分的车削加工时域仿真[J].东北大学学报(自然科学版), 2014, 35(8): 1189.
[43]HUANG CHENGHung, SHIH CHIHChun, KIM SIN. An Inverse Vibration Problem in Estimating the Spatial and Temporaldependent External Forces for Cutting Tools[J]. Applied Mathematical Modelling, 2009, 33: 2683.
[44]李鹏松,盛桂全,孟永永.再生型颤振系统的Hopf分岔分析与控制[J].吉林大学学报(理学版), 2014, 52(6): 1155.
[45]URBIKAIN G, LACALLE L.N.Ló pez de, CAMPA F.J, et al. Stability Prediction in Straight Turning of a Flexible Workpiece by Collocation Method[J]. International Journal of Machine Tools & Manufacture, 2016(54/55): 73.
[46]URBIKAIN G, OLVERA D, LACALLE L.N.López de, et al. Stability and Vibrational Behaviour in Turning Processes with Low Rotational Speeds[J]. Int J Adv Manuf Technol,2015,80(5/8):871.
[47]TAVARI Hojjatollah, MOHAMMAD Mahdi Jalili, MOHAMMAD Reza Movahhedy, Nonlinear Analysis of Chatter in Turning Process Using Dimensionless Groups[J]. J Braz.Soc.Mech.Sci.Eng, 2014,37(4):1151.
[48]李明霞,基于完全离散化方法的车削过程稳定性预测研究[D].武汉:华中科技大学, 2013.
[49]谢奇之.机床颤振的Hopf分岔及半离散算法研究[D].天津:天津大学, 2013.
[50]KOTAINAH K. Rama, SRINIVAS J, SEKAR M. Prediction of Optimal Stability States in Inwardturning Operation Using Neurogenetic Algorithms[J]. Int J Adv Manuf Technol, 2009, 45:679.
[51]GABRIEL R.Frumu瘙塂anu, ALEXANDRU Epureanu, IONUT C.Constantin. Method for Early Detection of the Regenerative Instability in Turning[J]. Int J Adv Manuf Technol, 2012, 58:29.
[52]PILKEE Kim, JONGWON Seok. Bifurcation Analyses on the Chatter Vibrations of a Turning Process with Statedependent Delay[J]. Nonlinear Dyn, 2016, 69: 891.
[53]DING Ye, NIU Jinbo, ZHU Limin, et al. Differential Quadrature Method for Stability Analysis of Dynamic Systems With Multiple Delays: Application to Simultaneous Machining Operations[J]. Journal of Vibration and Acoustics, 2015, 137:024501-1.
[54]ZHANG X J, XIONG C H, DING Y, et al. Milling Stability Analysis with Simultaneously Considering the Structural Mode Coupling Effect and Regenerative Effect[J]. Int J Mach Tool Manu, 2011, 53: 127.
[55]KATJA M.Hynynen, JUHO Ratava, TUOMO Lindh, et al. Chatter Detection in Turning Processes Using Coherence of Acceleration and Audio Signals[J]. Journal of Manufacturing Science and Engineering, 2014, 136(4):044503.
[56]周俊,镍基高温合金GH4169高速车削相关技术与机理的研究[D].哈尔滨:哈尔滨工业大学, 2012.
[57]BAYOUMI AE, XIE JQ, Some Metallurgical Aspects of Chip Formation in Cutting ti6wt[J]. Mater Sci Eng, 1995, 190: 173.
[58]徐铭,文东辉,戴勇,等.PCBN刀具车削中锯齿形切屑形态的动态车削力识别[J], 金刚石与磨料磨具工程, 2005(6):62.
[59]KOMANDURI R, VON Turkovich B F. New Observations on the Mechanism of Chip Formation When Machining Titanium Alloys[J]. Wear , 1981, 69: 179.
[60]AKM Nurul Amin, AF Ismail, NOR KhairusshimaMK Effectiveness of Uncoated Wcco and Pcd Inserts in End Milling of Titanium Alloyti6al4v[J]. J Mater Process Technol, 2007, 185:147.
[61]El Mansori, M. Machinability of Ferromagnetic Steels by MagneticallyAssisted Cutting Process[C]// AMPT, Malaysia, 2009: 131.
[62]SUN S, BRANDT M, MS Dargusch. Characteristics of Cutting Forces and Chip Formation in Machining of Titanium Alloys[J]. Int J Mach Tools Manuf, 2009, 49: 561.
[63]AMIN A. K. M. N. Investigation of the Laws Governing the Formation of Chatter During Metal Cutting Processes and Their Influence on Tool Wear[D]. Ph.D. thesis, Georgian Polytechnic Institute, Tbilisi, GA, 1982.
[64]PATWARI A. U., AMIN A. K. M. N., FARIS W. F., et al. Investigations of the Causes of Chatter in Computer Aided Manufacturing Process During End Milling Operation[C]// Proceedings of the Third International Conference on Mechatronics 2008, Faculty of Engineering, International Islamic University of Malaysia, 2008: 416.
[65]PATWARI A. U., AMIN A. K. M. N., FARIS W. F., Role of Chip Serration Frequency in Chatter Formation During End Milling Operation of Stainless Steel[J]. Journal of Advanced Materials Research AMR, 2016 (97/101): 1989.
[66]PATWARI, A. U., AMIN, A. K. M. N., et al. Identification of Instabilities of Chip Formation and It’s Prediction Model During End Milling of Medium Carbon Steel (S45C)[J]. American Journal of Engineering and Applied Sciences, 2010, 3(1): 193.
[67]NURULAMIN, A. K. M., JAAFAR, I., PATWARI, A., et al. Role of Discrete Nature of Chip Formation and Natural Vibrations of Prominent System Components in Chatter Formation During Metal Cutting[J]. IIUM Engineering Journal,2010,11(1):124-138.
[68]PATWARI Md. Anayet U, AMIN A. K. M. Nurul, FARIS Waleed F. Influence of Chip Serration Frequency on Chatter Formation During End Milling of Ti6Al4V[J]. Journal of Manufacturing Science and Engineering, 2011, 133:011013-1.
[69]LANDBERG P. Vibrations Caused by Chip Formation[J]. Microtechnic, 1956, 10(5): 219.
[70]DOI M, OHHASHI M. A Study on Parametric Vibration in Machining of Hard Cutting Metals[J]. Int J Jpn Soc Precis Eng, 1992, 26(3): 195.
[71]MOREHEAD MD, HUANG Y, LUO J. Chip Morphology Characterization and Modeling in Machining Hardened 52100 Steels[J]. Mach Sci Technol, 2007, 11(3): 335.
[72]TAYLOR Chris M, SAM Turner, EVANGELOS Papatheou, et al. Modelling of Segmentationdriven vibration in Machining[J], Int J AdvManuf Technol, 2013, 66: 207.

相似文献/References:

[1]孙永全,郭建英,陈洪科,等.AMSAA模型可靠性增长预测方法的改进[J].哈尔滨理工大学学报,2010,(05):49.
 SUN Yong-quan,GUO Jian-ying,CHEN Hong-ke,et al.An Improved Reliability Growth Prediction Algorithm Based on AMSAA Model[J].哈尔滨理工大学学报,2010,(01):49.
[2]滕志军,李晓霞,郑权龙,等.矿井巷道的MIMO信道几何模型及其信道容量分析[J].哈尔滨理工大学学报,2012,(02):14.
 TENG Zhi-jun,LI Xiao-xia,ZHENG Quan-long.Geometric Model for Mine MIMO Channels and Its Capacity Analysis[J].哈尔滨理工大学学报,2012,(01):14.
[3]李艳苹,张礼勇.新训练序列下的改进OFDM符号定时算法[J].哈尔滨理工大学学报,2012,(02):19.
 LI Yan-ping,ZHANG Li-yong.An Improved Algorithm of OFDM Symbol Timing Based on A New Training Sequence[J].哈尔滨理工大学学报,2012,(01):19.
[4]赵彦玲,车春雨,铉佳平,等.钢球全表面螺旋线展开机构运动特性分析[J].哈尔滨理工大学学报,2013,(01):37.
 ZHAO Yan-ling,CHE Chun-yu,XUAN Jia-ping,et al.[J].哈尔滨理工大学学报,2013,(01):37.
[5]李冬梅,卢旸,刘伟华,等.一类具有连续接种的自治SEIR传染病模型[J].哈尔滨理工大学学报,2013,(01):73.
 LI Dong-mei,LU Yang,LIU Wei-hua.[J].哈尔滨理工大学学报,2013,(01):73.
[6]华秀英,刘文德.奇Hamiltonian李超代数偶部的非负Z-齐次导子空间[J].哈尔滨理工大学学报,2013,(01):76.
 HUA Xiu-ying,LIU Wen-de.[J].哈尔滨理工大学学报,2013,(01):76.
[7]桂存兵,刘洋,何业军,等.基于LCC谐振电路阻抗匹配的光伏发电最大功率点跟踪[J].哈尔滨理工大学学报,2013,(01):90.
 GUI Cun-bing,LIU Yong,HE Ye-jun.[J].哈尔滨理工大学学报,2013,(01):90.
[8]翁凌,闫利文,夏乾善,等.PI/TiC@Al2O3复合薄膜的制备及其电性能研究[J].哈尔滨理工大学学报,2013,(02):25.
 WENG Ling,YAN Li-wen,XIA Qian-shan.[J].哈尔滨理工大学学报,2013,(01):25.
[9]姜彬,林爱琴,王松涛,等.高速铣刀安全性设计理论与方法[J].哈尔滨理工大学学报,2013,(02):63.
 JIANG Bin,LIN Ai-qin,WANG Song-tao,et al.[J].哈尔滨理工大学学报,2013,(01):63.
[10]李星纬,李晓东,张颖彧,等.EVOH 磺酸锂电池隔膜的制备及微观形貌[J].哈尔滨理工大学学报,2013,(05):18.
 LI Xing- wei,LI Xiao- dong,ZHANG Ying- yu,et al.The Preparation and Microcosmic Morphology oEVOH- SO Li Lithium Ion Battery Septum[J].哈尔滨理工大学学报,2013,(01):18.

备注/Memo

备注/Memo:
 基金项目:国家自然科学基金(51475126).
更新日期/Last Update: 2019-03-26